Add:No.53,Mianfang Road,Tiexi Industrial Zone,Dongguang County,Cangzhou City,Hebei Province,China
Wechat/Mob:+8613503175836
E-mail:raymond@canghaimachine.com
Name of machine:five layer corrugated paperboard production line
specification |
Equipment name |
UNIT |
QTY |
Unit price(Ten thousand yuan) |
Remark |
ZJ-F |
Shaftless mill roll stand |
a |
5 |
|
expand chuck,manual dics brakes,Mechanically - actuated lift,panning left and right on the middle . |
|
Paper trolley |
a |
10 |
||
RG-1-600 |
Top paper preheat cylinder |
a |
2 |
|
roller¢600mm,including pressure container certificate. Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
RG-1-600 |
Core paper preheat cylinder |
a |
2 |
|
roller¢600mm,including pressure container certificate. Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
SF-320E |
Multi-cassette positive pressure single facer |
a |
2 |
|
Corrugated main roller ¢320mm,spraying tungsten carbide dealing. Electric trailer 10 minutes quick replacement tile roll,energy efficient synchronous belt rotation,with maintenance-free airbag pressure,independent glue unit,PLC automatic control glue,HMI touch screen,Breaks automatic parking relief. |
MK |
Tile roll quickly change Module |
a |
2 |
|
Tile roll diameter: 320mm, tungsten carbide processing module section includes: ends of the axle housing, bearings, steam components, suction box, pneumatic components assembly. |
DY-C |
Electric hydraulic quickly change trolley |
a |
1 |
|
Large capacity battery, power walking, hydraulic lift, centralized control. |
RG-3-600 |
Triple preheater |
a |
1 |
|
roller¢600mm,including pressure container certificate. Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
GM-12 |
Double glue machine |
a |
1 |
|
Glue roller diameter 215mm.Each independent frequency motor drive, manual adjustment glue gap. |
ZDF |
heavy type conveyor bridge |
set |
1 |
|
200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction。 |
SM-F |
Double facer |
set |
1 |
|
Rack 360 mm GB channel,Chrome hot plate 600 mm *14 pieces,The whole structure of the hot plate design.PLC automatic control press plate. Temperature display, frequency motor. |
ZQS |
Thin knife slitting |
a |
1 |
|
Electric thin blade,electric detuning,five knives eight lines, blade with tungsten alloy steel making. |
NC-120 |
NC cutter helical knives |
a |
1 |
|
Full ac servo control spiral blade structure。Germany Bryant servo motor drive controller,Taiwan Eview yield 10.4 inches color touch screen display。 |
DMT-120 |
Paper sheet delivery and side conveyor |
a |
1 |
|
Electric adjustment cardboard size, pneumatic control transverse output paperboard. |
ZJZ |
Glue station system |
set |
1 |
|
Customers -owned pipeline。Glue configuration is composed by carrier tank、main tank、storage tank、and send plastic pump、back plastic pump。 |
QU |
Gas source system |
a |
1 |
|
Air pump、pipeline is prepared by the customers. |
ZQ |
Steam system |
set |
1 |
|
Steam system components used in all GB valves。Including rotary joint,upper and lower dispenser。traps,pressure table and so on。Customer-owned boilers and pipes. |
DQ |
Electrical control cabinet system |
set |
1 |
|
Electronic control system::fingerless single facer、driving part、NC thin blade slitter scorer、double facer、glue machine all adopt frequency motor,delta frequency control system.operation interface easy and convenient,Speed display control cabinet with each unit speed display, the unit call, emergency stop function. |
Total |
Ex-factory price of RMB: |
1 |
Effective width |
1600mm |
2 |
Design produce speed |
120m/min |
|||
3 |
Three layer work speed |
80-100m/min |
4 |
Five layer work speed |
60-80m/min |
|||
5 |
Seven layer work speed |
------------------- |
6 |
The highest change single speed |
100m/min |
|||
7 |
Longitudinal separation accuracy |
±1mm |
8 |
Cross-cutting precision |
±1mm |
|||
note |
Speed the above targets required to achieve:effective width1600mm,Comply with the following standards and ensure the paper's equipment condition 175 ℃ heating surface temperature. |
|||||||
Top paper index |
100g/㎡--180g/㎡ Ring crush index(N.m/g)≥8 (Water containing8-10%) |
|||||||
Core paper index |
80g/㎡--160g/㎡ Ring crush index(N.m/g)≥5.5 (Water containing8-10%) |
|||||||
In paper index |
90g/㎡--160g/㎡ Ring crush index(N.m/g)≥6 (Water containing8-10%) |
|||||||
9 |
Flute combination |
|
||||||
10 |
Steam requirement |
The maximum pressure 16kg/cm2 |
Common pressure10-12kg/cm2 |
use4000kg/Hr |
||||
11 |
Electricity demand |
AC380V 50Hz 3PH |
Total power≈250KW |
Running Power≈150KW |
||||
12 |
Compressed air |
The maximum pressure 9kg/cm2 |
Common pressure4-8kg/cm2 |
use1m3/min |
||||
13 |
space |
≈Lmin75m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail) |
Customer-owned section |
1、 steam heating system:proposal with 4000Kg / Hr of a steam boiler pressure:1.25Mpa steam pipeline。 |
2、 air compressed machine、air pipeline、glue conveying pipe。 |
3、 power supply、wires connected to the operation panel and line pipe。 |
4、 water sources、water pipelines、buckets and so on。 |
5、 Water, electricity, gas flush mounting civil foundation。 |
6、 Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material。 |
7、 Oil equipment、lubricating oil、hydraulic oil、lubricating grease。 |
8、 installation、commissioning of food, accommodation。And provide installers with the installation。 |
※technical parameters:
1.Backstands action mode:mechanical electric operation
2.the range of paper jams:maximum:1600mm minimum:600mm
3.the diameter of paper jams:maximum:¢1400mm minimum:¢400mm
4.Unilateral maximum load:maximum2000Kg
5.Powered motor parameters:
①Paper jams motor550W×4set 380V 50HZ short(S2)working standard
②lift motor 1.5Kw 380V 50HZ short(S2)working standard
※Mainly purchased parts, raw materials and origin:
Name of main parts |
Brands or place of origin |
material |
motor |
Hebei Hengshui |
|
reducer |
Shandong Dezhou Jin bu huan |
|
contacts |
Chint or De li xi |
|
chuck |
Xusheng |
3 inches, 4 inches shared |
wallboard |
Production own |
HT200 |
※structural feature:
★the whole track buried,The main frame of the 14th Channel steel with ¢ 20mm cold drawn welded round,length of track 6000mm.
★each paper holder matched two sets paper trolley, and paper on both sides at the same time.pull the roller paper to the right place.
※Mainly purchased parts, raw materials and origin:
Name of main parts |
Brands or place of origin |
material |
track and paper car |
Tanggang or jigang |
NO14channel steel、Q235A、steel strip |
bearing |
HRB,ZWZ,LYC |
|
※technical parameters:
1.diameter of the preheat roller:¢600mm
Diameter of the angle:¢85mm×2
2.work power:380V 50Hz
3.motor power: 250W short(S2)work system
※main purchased parts、materials and place of origin:
Name of main parts |
Brands or place of origin |
Material and type |
Steam rotary joint |
Shandong tengzhou Lu guan qiu |
|
preheater |
Hangang or Jigang |
Q235BPressure Vessel Plates |
bearing |
HRB、ZWZ、CYC |
|
Seat belt bearing |
Zhengjiang five rings |
|
reducer |
Shandong, De zhou,Jin bu huan |
|
relays |
Chint or de li xi |
|
Angle axis |
|
GB seamless steel pipe¢85 |
traps |
Beijing |
Inverted bucket |
※technical parameters:
1.effective width:1600mm
2.operation direction:left or right(Determined in accordance with the customer's facility)
3.design speed:150m/min
4.temperature range:160—200℃
5.air source:0.4—0.9Mpa
6.steam pressure:0.8—1.3Mpa
7.corrugated flute:(UV type or UVV type)
※roller diameter parameters:
1.diameter of up corrugated roller: ¢320mm
2.diameter of pressure roller:¢365m
3.diameter of glue roller:¢270mm
4.diameter fixed paste roll :¢153mm
5.diameter of preheater:¢400mm
※powered motor parameters:
1.main frequency drive motor:30KW rated voltage:380V 50Hz Continuous (S1) working standard
2.suction motor:15KW rated voltage:380V 50Hz Continuous (S1) working standard
3.glue reducer linear actuator:30W rated voltage:24V short(S2) working standard
4.glue gap motor:200W*2 rated voltage:380V 50Hz short(S2) working standard
5.glue pump motor: 2.2KW rated voltage:380V 50Hz Continuous (S1) working standard
6.glue frequency motor:3.7KW rated voltage:380V 50Hz Continuous (S1) working standard
※Mainly purchased parts, raw materials and origin:
Name of main parts |
Brands or place of origin |
material |
Wallboard and Pedestals |
Production by own |
HT200 |
Rotary joints and metal hoses |
Fujian quanzhou yujie |
|
Main frequency motor |
Hebei hengshui |
22KW frequency motor |
reducer |
Taiwan CPG |
|
bearing |
HRB,ZWZ,LYC or zhejiang |
Tile roller and pressure roller are from America TIMKEN |
Seat belt bearing |
Zhejiang wuhuan |
|
High pressure air |
Shanghai yingfa |
|
cylinder |
Taiwan AirTac |
|
Solenoid valve |
Taiwan AirTac |
|
traps |
Beijing traps |
Inverted bucket |
Contactors and Relays |
France Schneider |
|
Position Sensor |
Korea Autonics |
|
Frequency controller |
Taiwan delta |
|
PLC |
Taiwan delta |
|
Human machine interface |
Taiwan weintek |
|
※roller diameter parameters:
1.up paper roller and tension roller:¢130mm translation roller:¢180mm
Initiative tension roller ¢110mm guide paper roller:¢85mm
※Power motors and electrical parameters:
1.single facer corrugated paper lift motor:3KW (frequency) 380V 50Hz Continuous (S1) working standard
2.Bridge adsorption fan:4KW 380V 50Hz Continuous (S1) working standard
3.The cardboard wide motor:250W 380V 50Hz short(S2)working standard
※Mainly purchased parts, raw materials and origin:
Name of main parts |
Brands or place of origin |
material |
The bridge main skeleton |
Tiangang or tanggang |
NO20channel iron、NO18beam、NO12channel iron、NO63angle、60*80squal steel and so on connected。 |
guardrail |
tiangang |
¢42mmLow pressure fluid pipe |
Paper lifting leather belt |
Shanghai |
PVC conveyor |
Cardboard conveyor |
Hebei |
Parallel transport rubber band |
Adsorption inverter fan |
Shanghai yingfa motor factory |
|
inverter |
Taiwan delta |
|
bearing |
HRB,ZWZ,LYC |
|
Seat belt bearing |
Zhejiang wuhuan |
|
Paper width adjustment gear |
Shangdong jinbuhuan reducer |
|
Paper motor(frequency) |
Hebei hengshui yongshun motor |
|
Conveying rollers and the rollers, the paper roll |
Tiangang Seamless steel pipe |
|
contacts |
France Schneider |
|
button |
CHNT NP2series |
※technical parameters:
1.diameter of preheat roller:¢600mm range of angle adjustment: 360°rotation diameter of wrap angle axis:¢85mm
2.steam temperature:150-200℃ steam pressure:0.8-1.3MPa
3.motor power:250W short(S2)working system 380V 50Hz
※Mainly purchased parts, raw materials and origin:
Name of main parts |
Brands or place of origin |
material |
Steam rotation joint |
Fujian quanzhou yujie |
|
preheater |
Hangang or jigang |
Q235B pressure container board |
bearing |
HRB,ZWZ,LYC |
|
Seat belt bearing |
Fujian fushan bearing |
|
reducer |
Shandong dezhou jinbuhuan |
|
contacts |
Chint or de li xi |
|
Angle axis |
|
GB seamless steel pipe¢85 |
traps |
Beijing |
Inverted bucket |
※regular technical parameters:
1.MAX.working width:1600mm
2.operation direction:left or right(Determined in accordance with the customer's facility)
3.design speed:100m/min
4.Gas supply system:0.4—0.6Mpa
5.Preheat cylinder temperature range:150—200℃ Steam pressure:0.8—1.2Mpa
※Roller diameter parameters:
1.glue roller diameter:¢215mm doctor roller diameter:¢122mm
2.lower preheating roll diameter:¢270mm under preheat roller diameter:¢270mm
3.Over the paper roll diameter:¢85mm
※Power motors and electrical parameters:
1.glue roller initiative frequency motor:3KW 380V 50Hz Continuous (S1) working standard
2.glue pump motor:2.2KW 380V 50Hz Continuous (S1)working system
※Mainly purchased parts, raw materials and origin:
Name of main parts |
Brands or place of origin |
material |
Glue roller and doctor roller |
Tiangang production |
45 Quenched and tempered steel |
Preheat roller |
Tiangang or jigang |
Q235BContainer board |
Bearing |
Ha, Wa, Luo or Zhejiang Wanxiang |
|
Seat belt bearing |
Zhejiang wuhuan |
|
Pneumatic solenoid valve |
Japan SMC or AirTAC |
|
Relays |
Chint or Delixi |
|
Main reducer |
Shandong jinbuhuan |
|
Frequency machine |
Taiwan Delta or INVT |
|
Steam valve |
Zhengzhou yuming |
|
★Hot plate using the touch plate design structure. Plate movements using pneumatic spring-type structure.
★On both sides about conveyor belt deviation adjustment adopts automatic adjustment,2 sets of the conveyor belt tensioning system,one set is manual(fine tuning)、the other is pneumatic adjustment(high speed).
★Thermal pipe heating plate temperature control points seven sections with temperature display.
★up cotton belt with double cylinder S cotton belt tensioning device。
★bottom cotton belt with s-shaped correction manually tensioning mechanism, structure simple and practical,under with manual fine-tuning.
★Drive roller coated with attached wear-resistant rubber ,showed a herringbone structure,With a high, ensure smooth cardboard output.
★Main drive motor for frequency conversion motor,low-speed torque,wide speed range ,reliable, and easy maintenance.
★hot plate internal for partition isolation structure,s-shaped flow of steam,Steam, water separation function significantly improves the utilization of steam.
※technical parameters:
1.MAX.effective width:1600mm
2.operation direction:left or right(according to customers factory)
3.highest Mechanical speed:120m/min
4.temperature requirement:160—200℃
5.steam pressure:0.8-1.3Mpa
6.air source pressure:0.6—0.9Mpa
6.Cooling stereotypes length:4m
7.Heating plate quantity:14 pieces
8.hydraulic system pressure:6---8Mpa
※roller diameter parameters:
1.up drive rubber roller diameter:¢700mm bottom drive rubber roller diameter:¢400mm Wear rubber Outsourcing
2.Former follower with roller diameter:¢270mm After setting belt driven roller diameter:¢186mm
3.Pressure belt roller diameter:¢70mm Shaping roller diameter:¢86mm
4.The belt tension roller diameter:¢130mm The roll diameter with detuning:¢124mm
5.Under the belt tension roller diameter:¢130mm Entrusted with the roll diameter under the belt:¢130mm
Note: All the roller surface after grinding are hard chrome plated.
※Power motors and electrical parameters:
1.Main drive motor power:30KW 380V 50Hz Continuous (S1) working standard
2.Hydraulic station motor power :2.2KW 380V 50Hz Continuous (S1) working standard
※Mainly purchased parts, raw materials and origin:
Name of main parts |
Brands or place of origin |
Material and type |
Main skeleton |
Tiangang or laigang |
NO36Channel steel and NO16Beam |
Heating plate |
Tiangang or jigang |
Q235BContainer board production |
Main drive motor |
Hebei hengshui |
30KWfrequency motor |
Cotton belt |
Shenyang |
Thick cotton webbing10mm |
traps |
Beijing |
Inverted bucket |
contacts |
France Schneider |
|
Hydraulic station |
Hebei |
|
bearing |
HRB,ZWZ,LYC |
|
Drive wallboard |
Hebei |
Gray cast ironHT250 |
Pneumatic elements |
Zhejiang sonorCSM |
|
Photoelectric switch |
Korea Autonics |
|
Seat belt bearing |
Zhejiang wuhuan |
|
※regular technical parameters:
1.effective width:1600mm
2.The maximum mechanical speed:100m/min
3.Mechanical configuration: 5knives 8lines
4.The minimum width of the cutter:135mm
The maximum width of the cutter:1650mm
※Power motors and electrical parameters:
1.Line cutter line motor:0.4KW
2.Knife wheel drive motor:5.5KW
※Mainly purchased parts, raw materials and origin:
Name of main parts |
Brands or place of origin |
Material and type |
Frequency motor |
Hebei hengshui yongshun |
|
bearing |
harbin |
|
Seat belt bearing |
Zhejiang wuhuan |
|
Relay machine |
France Schneider |
|
Proximity Switch |
Iapan OMRON |
|
Solenoid valve |
Zhejiang sonorCSM |
|
Left and right traverse motor |
Shandong jinbuhuan reducer |
|
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
★around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
★Exact and adjustable no gap gear to ensure precise blade engagement, running balance.
★Knife roller: fine quality forged steel material, the balanced, with good stability.
★Germany Bryant servo motor drive controller, Taiwan Eview yield 10.4 inches color touch screen display, the project at a glance.
★Cutting length: 500mm-9000mm, cutting precision: ± 1mm (at steady speed).
※regular technical parameters:
1.Minimum cutting length:500mm
2.Maximum cutting length:9999mm
3.Cutter accuracy: Uniform for ± 1mm, non-uniform to ± 2mm
※Roller diameter parameters:
1.Cross on the knife shaft center distance:¢216mm
2.Before the lower conveying roller diameter: ¢156mm
3.After the lower conveying roller diameter:¢156mm
4.The front of the platen roller diameter:¢70mm
5.The front of the platen roller diameter:¢70mm
Note: After all have been grinding rollers, hard chrome plated at (on except under the knife shaft) dealing.
※Power motors and electrical parameters:
1.main drive motor power:12.5KW Full AC synchronous servo
2.Before feeding motor power:3KW(Frequency Control)
3.Oil pump motor power:0.25KW
※Mainly purchased parts, raw materials and origin:
Name of main parts |
Brands or place of origin |
Material and type |
Full AC servo motor |
Shanghai futian |
18.5KW |
Feeding frequency motor |
Hebei hengshui yongshun |
|
bearing |
HRB,ZWZ,LYC |
Up and down the knife roller bearings from Japan NSK |
belt |
Germany OPTIBELT |
|
Up sleeve |
Xianyang chaoyue |
|
Seat belt bearing |
Zhejiang wuhuan |
|
Contacts and relays, relays of middle |
France Schneider |
|
Proximity Switch |
Japan OMRON |
|
Flying shear servo control system |
Germany kebi |
|
Motion control board |
Germany MKS-CT150 |
|
Rotary encoder |
Wuxi ruipu |
|
Feeding drive |
Taiwan delta |
|
Human Machine Interface |
Taiwan WEINVIEW or MCGS |
|
Sun gear |
China shenzhen |
|
Pneumatic components |
Japan SMC or taiwan Airtac |
|
※technical parameters:
1.The maximum accumulation length:3000mm
2.The maximum stack height:200mm
※Power motors and electrical parameters:
1.Main conveyor motor:3KW adopt frequency motor
2.Lateral output of the motor:1.5KW Three-phase asynchronous motor
3.Walking Motor:1.5KW Three-phase asynchronous motor
※ZJZ glue station system
※Structural features:
★provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.
★Horizontal glue machine can meanwhile matched withmain body glue and carrier glue, and mixing, glue large.
★Making room storage barrels adhesive solution was to use the glue pump rubber equipment storage barrels, adhesive solution for equipment。
★Storage barrels, plastic barrels with mixing device, avoid glue solution precipitation agglomerate。
★System unit with carrier vessel, main tank, storage tank, and send the glue pump, the back glue pump, etc.
★glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket,cycle for glue,Save the glue solution,prevent the glue solution in the rubber plate pasting and caking precipitation.
★Work has been completed, the residual gum dividend total pipeline with rubber equipment rubber pumped back rubber room storage barrels, for next time use.
★Responsible for technical guidance, teaching adhesive dispensing process.
technical parameters:
1.Horizontal body glue mixer: one
2.Carrier glue mixer:one
3.Storage glue mixer:one
4.Plastic buckets on double coater:one
5.Two coating machine back plastic buckets :one
6.Plastic buckets on single machine :two
7.Single machine back plastic buckets:two
8.Lose glue dispensing pumps:four
※glue barrel diameter parameters:
1.Horizontal body glue mixer:1250mm×1000mm×900mm
2.Carrier glue mixer diameter:¢800mm×900mm
3.Diameter plastic bucket on Double Glue:¢800mm×1000mm Plastic buckets on single machine:¢800mm×1000mm
4.Storage tank diameter:¢1200mm×1200mm
※Power motors and electrical parameters:
1.Horizontal body glue mixer:3KW 380V 50Hz
2.Carrier glue mixer:2.2KW(Ordinary three-phase) 380V 50Hz
3.output plastic pump motor :2.2KW(Ordinary three-phase)380V 50Hz
4.Storage Tank Motor 1.5KW(Ordinary three-phase)380V 50Hz
※Mainly purchased parts, raw materials and origin:
Name of main parts |
Brands or place of origin |
Material and type |
motor |
Hebei hengshui yongshun |
|
Lose glue dispensing pumps |
Hebei botou |
|
Skeleton profiles |
tanggang |
★Float trap 1/2 metal hose and connect the bypass valve, plug valve injection.
★Between the piping system and the rotary heating member in order to achieve a flexible metal hose connection, to extend the service life of the rotary joint.
★All steam pipes are made of seamless steel tubes, to ensure safety for use under normal pressure.
※technical parameters:
1.steam consumption:about1.5-2T/h
2.Equipped with boiler:4t/h
3.Equipped with boiler pressure:1.25Mpa Pipe temperature:170—200℃
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